Got 185 psi of compression on both cylinders after the valve adjustment. That’s pretty darn good for a engine that I rebuilt in 1997. Now anything above 2000 RPM it has a miss. No backfiring out the exhaust or popping through the carb, just a miss. Real bothersome. Most of these old bikes can be pretty damn temperamental and have all kinds of little quirks. I was certain this was an ignition problem. Battery, check. Sparkplugs, check. Plug wires, check. Coil, check. Points, yes points. Check. For those that don’t remember points, they are little sticks of metal that spark and make the engine go suck bang boom.
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A nice little electronic ignition unit could replace this mess and possibly be a little smoother idling, but I like messing with stuff. Besides, if some nut-case ever hits us with a electro magnetic pulse bomb, I’ll still be running. Any engine with a computer? Tits up.
All the basic stuff looks good so more checking. I take the point plate out and look at the timing advance assembly. Clean all the crud off it and look closer. If you look at where the spring loops on the pin you’ll see the mount holes on the flyweights are wallowed out, bad. The holes on the back for the stop pins are just as bad. The flyweights were coming out so far they were rubbing on the cam cover. The engine timing was jumping all over the place. A few more miles, I’m sure it would have quit running. I need to have a talk with my mechanic, that dude is slacking.
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Why I don’t use Harley dealers? I called the local dealer. Asked the parts specialist if they had any flyweights and springs for an old XLH. He came back on the phone a few minutes later and said he looked in the book and couldn’t find any weights on the flywheel. WTF is this guy doing at a parts counter? Good-bye dumbshit. I went to the local independent bike shop and asked for flyweights. He said he didn’t have them, but he had a Accel Advance Unit, (weights, springs, mount plate, point cam, bolts, etc…). Great, I’ll take it! Point is, the guy knew what the hell I was looking for, and about $30 less than the dealer. Here’s the old one on the left and the new one on the right.
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Dave stopped by to see what’s up, so there was only one thing left to do. Go for a ride! Went out for a quick 10-mile or so ride and no problems. The old Sporty has new life.